Car Audio

If you are a mobile electronics enthusiast like we are, then it’s quite possible that you enjoy reading product specifications. You can learn a lot about the design and application of a product from the specs. Amplifier power ratings are probably the most popular specs, but there are a lot more. One product specification that tends to confuse people more than help them is speaker efficiency. This article explains what the numbers mean and how you should analyze the appropriateness of subwoofer specifications, one subwoofer to another.

Speaker Efficiency

In a nutshell, the efficiency specification attempts to quantify how much sound a speaker will produce when provided with a given amount of power. Manufacturers provide the specification in two common methods. The most common are decibels of output when fed with 1 watt of power and measured at 1 meter from the speaker, written as 1 W/1 m. The other specification method involves replacing the 1 watt power measurement with 2.83 volts. For a 4 ohm car audio speaker, 2.83 volts works out to 2 watts of power or 4 watts into a 2 ohm speaker. Make sure to take the impedance of the speaker into consideration with the latter format.

For a subwoofer, we derive this efficiency number with a formula that includes the driver’s resonant frequency, equivalent suspension compliance and driver’s electrical Q. In reality, the resulting number is purely theoretical and applies most directly to output in the frequency range above where most subwoofers play. There is the heart of the matter: The efficiency specification doesn’t describe how loud the subwoofer is at low frequencies. The only way to predict and compare performance is to model the behavior of the driver in simulation software.

Frequency Response Simulation

Let’s compare two 10-inch speakers. For sample A, we will use a very high-quality car audio subwoofer. Since we want to make this example somewhat extreme, we will use a 10-inch pro audio woofer as Sample B in our comparison. We will use BassBox Pro 6 to make the comparisons.

Sample A has a calculated efficiency of 93.21 dB when driven with 2.83 V. Sample B has an efficiency of 95.07 dB. Without modeling the low-frequency behavior of the driver, you’d happily think that Sample B was the louder of the two by 1.86 dB.

We modeled each driver in a sealed enclosure with a volume that provides a total system Q (Qtc) of 0.707. The car audio subwoofer is in 0.694 cubic feet, and Sample B is in 0.378 cubic feet net.

As you can see from the graph, the output of the two woofers varies dramatically. Sample A is louder at 40 Hz by an impressive 4.95 dB. That is contradictory to the efficiency specification, isn’t it? It is, however, not wrong.

Subwoofer Specifications

When an engineer designs a speaker, the first thing to decide is the application. Will this be a high-SPL car audio speaker, or a pro-sound speaker? The differences make a great deal of difference.

Our sample subwoofers also have dramatically different excursion capabilities. Sample A has an Xmax of 17.6 mm and Sample B has an Xmax of only 4 mm. It is worth noting and reminding everyone that cone excursion quadruples for every halving of frequency. If these speakers were given enough power to play 100 dB at 80 Hz with an excursion of 1 mm, then they would need to move 4 mm at 40 Hz. At 20 Hz, they would need to move 16 mm. An excursion requirement of 16 mm is no problem for Sample A, but will likely rip Sample B to shreds.

Comparing the output of two drivers requires that we ensure the driver can handle the excursion requirements necessary to meet our needs.

In the case of our subwoofer simulations, due to excursion limits, Sample B can produce a maximum output of only 94.9 dB at 40 Hz. Sample A can produce 108.3 dB at the same frequency. That is a difference of 13.4 dB. This difference is significant. Sample B simply cannot produce 100 dB of output at 40 Hz in this enclosure. Thus, Sample B not a suitable choice for a subwoofer, which makes sense, since it was designed to be a bass guitar speaker.

Choosing the Right Subwoofer

Unless you own speaker-modeling software and know how to use it, it can be tricky to determine the performance of one subwoofer versus another. Even more difficult is attempting to predict how one sounds when compared to another. Frequency response is just one of the many criteria that differentiate one subwoofer from another. Excursion capabilities, enclosure requirements, distortion characteristics and – of course – cost are all factors to be considered.

Many people think that just because it is harder to hear distortion at low frequencies, the design of a subwoofer matters less than that of a midrange speaker. You would be stunned at how a good subwoofer can bring out details in your music that you may have never heard before.

When it is time to go subwoofer shopping, visit your local mobile electronics specialist retailer. Discuss your needs with them and work with them to find a subwoofer solution that fits your application. You will be happy that you did.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

When you head to your local mobile electronics specialist in search of new speakers, there are a few criteria to keep in mind. Choosing a speaker size can go one of two ways: You can pick something that fits a specific mounting location or you can choose based on the characteristics of the speaker relative to its size. Are you interested in knowing why speakers come in different sizes? Good! You’ve come to the right place.

What Does a Speaker Do?

It is the job of a speaker to convert the electrical signal from your amplifier into motion. The motion of the speaker cone excites the air around it. As the cone moves forward, the air in front of the cone is pressurized. As the cone moves rearward, the air is rarefied. These pressure waves extend out from the speaker and our ears detect these minute changes in pressure as sound. Pretty simple, isn’t it?

Things to Consider in Terms of Reproducing Sound

When it comes to reproducing sounds, the lower the frequency, the harder it is to produce the sound. For every doubling of frequency, the speaker cone has to move a quarter the distance to produce the same level of output. As example, if your subwoofer has to move 2 mm to produce 95 dB of output and 40 Hz, it only has to move 0.5 mm to reproduce 95 dB at 80 Hz. To reproduce 95 dB of output at 160 Hz, the cone only has to move 0.125 mm.

The size of a speaker cone affects how much sound the speaker will create for a given amount of input signal. Let’s generalize things a little (because a lot of external factors affect this statement): A 12-inch speaker cone has to move twice as far as a 15-inch speaker cone to produce the same amount of output at a given frequency. That also means the 12-inch speaker requires more power to produce the same sound as the 15-inch.

Bigger is Always Better, Right?

Based on this logic, you should simply select the biggest possible speaker for every application, right? Well, it’s not quite that easy. When we get into midrange and high frequencies, the speaker cone has to move back and forth very fast. A 1,000 Hz tone requires that the speaker move forward and backward 1,000 times a second. A 10 kHz tone requires 10,000 of these same motions per second. If we use a big speaker with a relatively heavy cone, it’s very hard to keep up with the input signal. Why? Inertia.

Let’s use an analogy to help explain this. Imagine that you are at a parade and waving a flag. The pole is 6 feet long and the flag on the end is 3×5-foot. You wave the flag back and forth as fast as you can. Even if you are really strong, the fastest you can wave it back and forth is once, maybe twice a second. Now, look at the little kid standing beside you at the parade. He has a little paper flag that’s 2×3 inches on a 5-inch-long plastic stick. His little hands can wave that flag back and forth five or six times a second.

Speaker engineers have to balance several characteristics to achieve specific goals for a given design. Let’s compare the weight of a speaker cone for a 10-inch subwoofer to that of a 10-inch midrange used in concerts and public address systems. A typical 10-inch sub that is designed to play frequencies below 150 Hz has a cone assembly (cone, voice coil, former, half the spider and half the surround) that weighs around 150 grams. A 10-inch speaker designed to be used for midrange frequencies (150 to 1 kHz) has a cone mass assembly of around 40 grams.

Clearly, the lighter assembly can move faster and keep up with the reproduction of higher frequencies.

Is Lighter Better?

Now we face the conundrum of balancing low- vs. high-frequency output. A lighter cone will move faster and is capable of producing extended high-frequency output. A heavier cone has a lower resonant frequency and thus, can produce more low-frequency output. Combine these generalizations with electrical issues affecting voice coil inductance, and we further hinder high-frequency output. It starts to become clear that we need different-sized speakers for different applications.

Subwoofers

Most subwoofers are sized from 8 to 18 inches. Since subwoofers are designed to play frequencies below 100 Hz in car audio applications, they need a lot of excursion capability and a low resonant frequency. This means subwoofers will have relatively heavy cones. At high excursion levels, cones are exposed to significant stresses, so the cone has to be strong, and this further contributes to their weight. Subwoofers have to handle a lot of power. This power allows us to move the cone over relatively large distances. Power handling requires bigger components in the form of large-diameter voice-coil formers and windings.

Midbass Drivers

A dedicated midbass driver is typically designed to play from around 50 to 500 Hz. Sizes are typically 6.5 to 8 inches in size, but some people have used 10- and 12-inch drivers. The cone has to be heavier than that of a midrange, but not heavy enough to slow it down for higher frequencies.

If you look at the frequency content of a performer, you will see that many voices extend down to 100 Hz. Accuracy in speed is important in this frequency range. Resonances and non-linear behavior causes harmonic distortion. This is often perceived as “warmth” in the midbass region. We do not want anything extra in our music, so accuracy is what matters.

Midrange Speakers

Midrange speakers become a balancing act of several different characteristics. Of course, the cone has to be relatively light, but managing linearity and distortion becomes an even higher priority. It’s easier to hear distortion at midrange frequencies. The cone has to balance mass, damping and strength to prevent deforming and cause harmonics. The suspension has to be very linear.

Managing inductance also becomes a more significant issue because it can reduce high frequency output. Midrange drivers for typical car audio applications vary in size from 6.5 inches and 6×9 inches on the large side down to as small as 2.5 inches. Many midrange drivers try to do double-duty as midbass drivers for use in two- or three-way audio systems. While this is a minor compromise, it is a necessity. We consider midrange speakers to cover the range from 100 Hz to 3,000 or 4,000 Hz.

Tweeters

To reproduce frequencies above 2.5 kHz, tweeters need very light cones. Tweeter cones don’t move very far, so they don’t require much excursion, but there still has to be a suspension. Resonances in the cone can wreak havoc with frequency response. Premium tweeters may make use of features like ferrofluid in the gap to improve power handling. Premium tweeters may also include a copper pole-piece cap to reduce inductance and distortion.

Directivity Considerations

Another consideration when choosing speakers is that all speakers above a certain frequency start to become directional. Directivity refers to a reduction in high-frequency output as you move off-axis to the speaker. If you choose your speakers and design your system carefully, you can minimize the effect of directivity. The only real consideration would be to have your tweeters pointed at you.

The Balancing Act

The applications for the information in this article vary, depending on your overall goal for your audio system upgrade. A simple set of coaxial replacement speakers will be chosen by the size application. If you are building a high-end audio system with multiple amplifiers, channels, digital signal processing and custom speaker mounting locations, then choosing the right speakers in terms of their quality and intended application becomes more important.

Learn More about Speakers and Their Different Sizes at Your Local Retailer

Your local mobile electronics specialist retailer can help you choose the right speakers for your application and performance goals. Drop in at a local shop today and have a listen to their demo board or demo vehicle. It’s an amazing experience!

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

You cannot have talked about audio and computers any time in the last 15 years and not have heard of an MP3 file. MP3 audio files and websites, like the original Napster, started a shift in where, how and when people acquired music. If you are on the older end of the spectrum, like many of us in the mobile electronics industry, then you bought your CDs, cassettes and maybe even your vinyl at a record store. Computers and the Internet changed that. You could go online after dinner and download an illegal copy of a song in a few minutes. It was wrong, but people acquired tens of millions of songs this way.

In the 1990s and early 2000s, accessing the Internet was slow. We started connecting to the Internet using phone lines and modems. Each byte of information took time to transfer to your computer, so anything that would speed up the process was a treat. Downloading (stealing) music using the Internet is where the popularity of the MP3 audio file met its calling.

A Primer on Digital Audio

We could write 10 articles about digital audio – and we just might. For now, we are going to look at the basics and use the compact disc (CD) as our reference. CDs store digital audio sampled at 44.1 kHz with a resolution of 16 bits. These numbers mean each sample can have an amplitude that is a single value within a range of 65,536 different levels (2 to the power of 16). The information is sampled 44,100 times a second. Sampling at what is known as 44.1/16 allows capturing the audible range of audio (considered 20 Hz to 20 kHz) with good detail and accuracy.

To store 1 second of audio at this resolution, we need to store 1,411,200 bits of information. Anyone who has played with audio transcoding software may recognize 1,411 kbps as a standard data rate. This number is calculated by multiplying the number bits per sample (16) times the number of samples per second (44,100) times 2. The times-2 factor is because we record in stereo – which is two channels. So, a 3-minute long song is 254,016,000 bits or 31,752,000 bytes.

Let’s round it off to 31 megabytes of information. Can you imagine how long it takes to download that with a dial-up modem running at 14,400 baud? The answer is at least 3.5 minutes – without error checking, line noise and other factors that slow the real download time to about 5.5 minutes.

Data Compression

What if someone found a way to shrink the size of the audio file to speed up download time and reduce bandwidth usage? The caveat is that the audio still sounds essentially the same on most basic audio systems, such as a TV, computer speakers or a 1990s factory car radio. In 1991, a group of companies, including the Fraunhofer Institute, France Telecom, Philips, TDF and IRT, started working on a way to reduce file size while maintaining relevant information. That is the key to how file size is reduced using MP3 compression.

The MP3 file format is a “lossy compression” algorithm. Lossy compression means that information is thrown away to reduce file size. The development team worked on a compression method called perceptual encoding to decide what information to remove. Perceptual encoding is based on how we hear sounds relative to other information, and the limits of our hearing.

What MP3 Files Throw Out

We are going to analyze the information that MP3 files remove to reduce file size. One of the easiest ways to cut back on information storage is to reduce the highest frequency that will be reproduced. If we analyze a 128 kbps MP3 file, we see that the highest reproduced frequency is just below 16 kHz. If that were the only information that was removed, our new bitrate with 16-bit samples in stereo would be about 1,004,800 kbps instead of 1,411,200 kbps for 20.05 kHz.

The next part of the compression process analyzes content that is common to both channels. It is common for some parts of a recording to be virtually in mono. The encoding process removes duplicated information from the file and adds code to copy the opposite channel. If the audio track were purely mono, the file size would be divided in two. Few tracks are completely mono, but we can see more space saving from this process.

Subsequent processing looks at low-level information during high-amplitude passages. Let’s use the example of a song with a lot of bass in it and some very quiet harmonic midrange information. Perceptual encoding processes like MP3 will remove this low-level information from the audio track. This process is called audio masking. There is enough audio information at other frequencies to distract you from hearing what is removed.

Can You Hear the Difference?

Dozens – nay, hundreds – of tests have compared MP3 files to full CD-quality audio tracks. Are there differences? There most certainly are. One thing became apparent during our research: How an MP3 file is created is crucial to its subjective sound quality. Different encoders work in different ways with different results.

Perhaps the best way to describe the difference between a CD-quality recording and an MP3 file is to look at the difference between the two. I wish we could share some samples here for you to listen to, but that would break copyright laws. What we can do is visually show you the difference.

We took a 3-second sample from Daft Punk’s “Give Life Back to Music.” We chose this track because of Daft Punk’s clear and conscious effort to make a high-resolution version of the album commercially available. We want to thank them for that! The sample is from 31.5 seconds to 34.5 seconds into the song.

This Spectrogram shows the frequency content of the sample. The horizontal scale is time. The vertical scale is frequency. Finally, the color intensity shows the amplitude.

You can see that there is frequency content up to 30 kHz, clearly demonstrating the high-resolution nature of this track. Each vertical color band represents a drum machine beat – more or less.

128 kbs MP3 File Analyzation

It is clear that audio information above 16 kHz has been removed. Infrasonic frequency content is clearly different as well. There is more information in the MP3 file below 30 Hz compared to the original. This increase in information will, however, present itself as less-dynamic range.

MP3 Vs Original File

We inverted the MP3 file and added it to the original sample to make the image you see here. The net result is the difference between the two tracks. You can see the high-frequency content that was removed above 16 kHz. In fact, information was removed at all frequencies, and that information follows the intensity pattern of the audio file.

The original file has a peak amplitude of -0.1 dB for both channels and an average amplitude of about -14.2 dB. The removed information has a peak level of -10.9 dB and an average amplitude of -37.01. The removed information is buried deep below the peak amplitude information.

What does the removed audio sound like? We would describe the clip as the sound of a distant marching band. The audio is mostly high-frequency information. The track has a decidedly warbled texture to it as well: The drum machine beats are clear and present, but they sound like distorted cymbal hits.

Even with a high-end headphone preamp and studio grade headphones, the difference is hard to perceive when switching between the original track and the MP3 file. In a listening environment with a larger soundstage, it may be more apparent.

Conclusions about MP3 Files

Purists will tell you that you should have the highest-quality recordings available. There is no fault to this logic. Why skimp when you can have it all? High bitrate MP3 files, like those at 320 kbps, for example, are excellent in quality. Repeated testing has shown that when created with quality compression algorithms, the sound difference between a CD-quality recording and a 320 kbps MP3 file is almost impossible to detect. Lower bitrate MP3 files start to dispose of more information, and the differences become bigger.

The latest source units on the market are capable of playing WAV and FLAC audio files of great resolution and bit depth. Shortly, we will see units that will play MQA files over digital connections. Almost every source will handle MP3 and WMA files.

Drop into your local mobile electronics specialist retailer today, and bring along some music to enjoy. We think you will be impressed – no matter what format you choose.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Amplifiers have a very tough job. They have to take a very low voltage signal and increase it in amplitude so it can drive a speaker. In this transformation, we expect the signal to remain pure – no distortion or no noise should be added. We also want significant amounts of power to drive our speakers, even though we only feed our amplifiers with a measly 12 to 14 volts of electricity. The laws of physics seem to want to work against us at every turn – but we prevail! Modern car audio amplifiers are amazing feats of engineering and design. This article looks at the two main types of amplifier classes used in the car audio industry and the benefits and drawbacks of each. Welcome to Class AB vs. Class D.

The Math behind how Amplifiers Make Power

No matter how we configure the components inside an amplifier, the goal is the same: Increase the voltage of the preamp audio signal so it can drive a speaker. Because the speakers we use are low in impedance (2 or 4 ohms for most midrange speakers), we need to be able to provide a significant amount of current to the speaker as well. This delivery of current to the speaker is the second task an amplifier has to undertake.

By way of some quick math, if a 4 ohm speaker is getting a 12V RMS signal, we can make a few calculations. To calculate the current flowing through the speaker, we divide the supplied voltage by the impedance of the speaker. In this example, we have 12 divided by 4, so 3 amps of current are flowing through the speaker wires and the voice coil. An easy way to calculate the power going to the speaker is to multiply the supplied voltage times the supplied current. The product of 12 times 3 is 36. This speaker is receiving 36 watts of power.

Let’s look at the same example as though this were a subwoofer amplifier. In this second example, we will assume we have a Dual 2 Ohm voice coil subwoofer with both coils wired in parallel to produce a 1 ohm load. If we supply this speaker with 12 Vrms of signal, then 12 amps of current flow through the speaker wire and the subwoofer. To calculate power, we multiply 12 times 12 to get 144 watts. 144 watts is a lot more power and current for the same amount of voltage.

General Amplifier Function Overview

Most amplifiers are composed of three or four key sections (or stages), depending on their design and complexity. The input stage is the portion of the amp where the low-level preamp audio signal enters the amp and receives any processing in the form of equalization or filtering.

An amplifier has a power supply. The power supply converts the supplied 12 to 14 V of direct current to positive and negative rail voltages. Let’s say, for example, a theoretical amplifier has +25 and -25V rails, relative to our ground reference. Depending on the size of the amp, there will be a driver stage. The driver stage is responsible for increasing the low-level audio signal to a higher voltage. How much the driver stage increases the voltage depends on how much power the amp will be making.

Finally, we have the output stage. The output stage is relatively simple – it does not significantly alter the signal coming from the driver stage, but the devices (MOSFETs or transistors) used to provide the output signal with the current the load requires. The power supply and the output stage are the two portions of the amp that do the most “hard work.” That is to say, they are the stages that pass a lot of current.

In almost all amps on the market, we use dedicated devices for the positive half of the waveform and separate devices for the negative half of the waveform. To clarify , if we measure the output signal of the amplifier about the vehicle ground, we will see that it swings back and forth above and below 0V. Think back to our +25 V and -25 V power rails. Speakers don’t care about the value of the signal being sent to them; all they care about is the difference in voltage from one end of the voice coil to the other end.

Class AB Amplifiers

For this article, we are going to generalize Class AB amps into an Analog, Amplifier model. In our analog amplifier, we have large transistors in the output stage of the amp. When we want half of the positive rail voltage at the output, we feed half the voltage to the positive output device. When the signal goes negative, we turn off the positive device and start using the negative device only. Looked at a different way, the audio signal from the driver stage controls the resistance of the output devices and, subsequently, how much current can flow to the speaker.

In an Analog Amplifier, the output devices can be “turned on” in varying amounts about the audio signal. This means the output devices are often acting as resistors. Power is wasted as heat when we pass current through a resistor. Keep this in mind as part of our comparison later in the article.

Class D Amplifiers

In a Class D amp, the output devices receive a control from a Controller Integrated Circuit (IC). This controller sends out a variable duty cycle square wave. The square wave amplitude is high enough that it turns the output devices all the way on or off. The output devices spend very little time operating as resistors and act more like switches.

The logical question is, how in the world do we get music out of a square wave? If you thought that, good for you! The frequency of the square wave is much higher than the maximum frequency of our music. In fact, some modern Class D amplifiers switch the output devices at frequencies as high as 600 kHz.

To recreate music, the Class D controller sends out a signal that is Pulse Width Modulated. The amount of “on” time about the “off” time determines the output level of the signal. As a very general analogy, if the positive output devices were sent a square wave with a 50% duty cycle (on for as much time as it was off), then the average of the output would be 50% of the positive rail voltage. If the square wave is on for 75% of the time, then off for 25%, then we would get 75% of the rail voltage at the output.

As you can imagine, the signal from the Class D controller is quite complex. It has to modulate the duty cycle of the square wave going to the positive and negative devices fast enough to accurately recreate the audio signal. It also has to control both the positive and the negative output devices separately.

Benefits and Drawbacks of Analog Amplifiers

Because the audio signal in an analog amplifier is never chopped up into tiny pieces, analog amplifiers can remain faithful to the original signal. The best-sounding amplifiers in the mobile electronics industry are analog. Analog amplifiers are, historically, given a reputation for accurate high-frequency response.

The drawback of an analog amplifier is its efficiency. Efficiency describes how much energy is wasted as heat as compared to the energy sent to the speaker. Because of the output devices in an analog amplifier work as variable resistors, they get hot. Typical analog amplifiers operate in the 70-80% efficiency range regarding total efficiency, while operating at full power. That missing 20-30% is released as heat. At lower output level, the efficiency drops even more.

Benefits and Drawbacks of Digital Amplifiers

Modern digital amplifiers switch at extremely high frequencies. We see amps capable of audio frequency response beyond 50 kHz, and some that exceed 70 kHz. This performance is a long way from the first Class D amps that were only for subwoofers and struggled to produce audio above 5 kHz. That said, because digital amplifiers require filter networks at the end of the output stage, they still cannot quite match the performance of a premium analog amp. With this information in mind, consider that there are some good digital amplifiers that sound better than many poorly designed analog amplifiers.

Because the output devices of a digital amplifier rarely operate in their resistive range, these amplifiers can be very efficient. A well-designed Class D amp can have an efficiency around 92%.

Another problem with Class D amplifiers is noise. Because the output devices are driven by a square wave, there is a lot of high-frequency energy in the output signal. The filter network we talked about removes much of that from the output signal, but that energy can still have detrimental effects on other systems in the vehicle. An unfortunately common trait for many Class D amps is that they cause interference with radio reception when in operation.

Choosing Between Amplifier Classes

It would be nice if we could formulate a set of hard-and-fast rules for choosing the right amplifier for your system. With so many variations on each kind of amp at so many different price points, that is truly impossible. We strongly suggest that the only way to pick an amp is to compare one to another under controlled conditions: Use the same music and the same speakers, and listen at the same volume. You will hear differences in frequency response and dramatic differences in imaging and staging capabilities.

Is one kind of amp better than the other? For an installation dedicated purely to sound quality, the choice is clear. For an installation where power delivery is limited or massive amounts of power are required, the choice is clear there as well. In the middle, it depends on your application and budget.

Drop in at your local mobile electronics specialist retailer to find out about the latest amplifiers on the market. They would be happy to help you choose one that meets your application and works with your budget.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Enclosure, box or cabinet: Whatever you want to call them, where you install your speaker or subwoofer is critically important to their resulting performance. In this article, we focus on the simplest and most forgiving of enclosures to design and construct – the acoustic suspension or sealed enclosure.

The Laws of Physics

There are a few characteristics to keep in mind about every speaker. The first is that as frequency decreases, cone excursion increases. In fact, to produce the same acoustic output, a speaker must move four times as far for every halving of frequency. As an example, if your subwoofer were moving 1 mm at 80 Hz, it would have to move 4 mm to produce the same output at 40 Hz. To produce the same output at 20 Hz, it would have to move 16 mm.

A speaker includes an element called a spider. The spider stores energy when the voice coil of a speaker moves the cone forward or rearward from its resting position. When the cone reaches the end of its travel and comes to a stop, the stored potential energy in the spider wants to be released. This stored energy pulls the cone in the opposite direction. Each transfer of energy includes some losses, and eventually, the cone comes to rest.

Think of the cone motion like a swing at the park. You exert a force on the swing to get it started, and it continues to swing back and forth with a decreasing amplitude until it comes to a stop. Thankfully, a speaker stops moving a lot faster than the swing at the park.

In a speaker, this transfer of energy from the cone to the spider and back is most efficient at a specific frequency. We call this the resonant frequency of the speaker. At the resonant frequency, there is a dramatic increase in impedance because the spider stores a great deal of energy. This energy storage causes the cone to want to continue to move. The movement of the voice coil moving through the magnetic field generates a voltage. This voltage generates a flow of current in the opposite direction to the current flowing from the amp. We represent this opposition to current flow as an increase in impedance.

We also have to consider that every speaker is limited in how far the cone can move. Once we exceed the excursion limitations of the speaker, bad things happen. The voice coil former can hit the back plate. The suspension components may be compromised and start to fail. As a by-product of the cone, dust cap, surround, spider and motor geometry, harmonic distortion also increases as excursion increases.

Our goal in designing any audio system should be to keep distortion as low as possible. Most of the distortion at low frequencies is resonance. These resonances decrease as we move above the resonant frequency of the speaker. The spider and the changing motor force, as the coil moves past the edge of the gap, are the biggest contributors to distortion.

Why Do We Need an Enclosure?

Let’s consider a few additional characteristics. The low-frequency roll-off of a speaker is a high-pass filter. The spider in the speaker is like a capacitor—a spring stores energy and so does a capacitor. The air inside the box is also a spring, and it is in parallel with the spider. The air spring and the spider work together at the same time to do the same thing. The combination of the air spring and the spider increases the high-pass filter frequency. Yes: Contrary to our efforts to produce as much low-frequency information as possible, an enclosure limits low-frequency reproduction.

If that is the case, why do we want to limit cone motion? Consider what we’ve said about how much excursion is required to reproduce low frequencies and about distortion. Limiting low-frequency output from our speaker is not an ideal goal, but limiting some of the really low frequencies to get the right amount of bass at higher frequencies is worthwhile.

There is a benefit to increasing the resonant frequency of the speaker and enclosure system. Let us say we have a subwoofer with a Q of 0.5 and it is our goal to have a total system Q of 0.707. We choose an enclosure air volume that increases the Q, which then increases the system output at the new resonant frequency. Yes, we sacrifice output at lower frequencies, but we gain output around the new system resonant frequency.

I Want More Bass!

Modern speaker designs continue to reduce distortion through computer simulation and modeling of material behavior. Qualified and properly equipped speaker designers can simulate spider, cone and surround behavior to analyze individual resonance and distortion behaviors. They also can model the interaction between the voice coil and the motor structure to predict changes in magnetic field strength and inductance that can further affect how a speaker will sound at moderate to high excursion levels.

These advancements have resulted in speakers that produce less distortion at higher excursion levels. This improvement in performance allows enclosure designers to build speaker systems that will play lower and louder.

Some basic principles govern low-frequency sound reproduction. Cone area is critical. An old article published by the Audio Engineering Society called “The Problem with Low-Frequency Reproduction,” by Saul J. White, included a graph that compared cone excursion vs. frequency vs. system output for a 12- and 15-inch loudspeaker. In the chart, it shows that a 15-inch driver cone only has to move half as much as a 12-inch driver to produce the same output.

To produce sound, we need to displace air. Displacement is calculated by the product of speaker cone area times the distance the cone can travel. In other words, bore times stroke. For the same displacement, more bore requires less stroke.

What is the punch line? If you want it louder, buy more speakers or subwoofers.

Driver Behavior in an Enclosure

The increase in the system Q caused by the addition of air stiffness in the enclosure can cause distortion if the Q is increased excessively. This increase in Q works against our desire for a low-distortion system. Making the enclosure too small increases the Q too much, and we wind up with a system that produces a great deal of output in a narrow frequency range. These undersized enclosures are often referred to as a “one-note-wonders.”

What causes this behavior? The one-note quality is a result of the increased energy storage and transference in the resonant system. The bass just keeps going and going – like our swing at the park.

Power Handling

In an acoustic suspension enclosure, cone excursion increases as frequency decreases. This increase in excursion continues down to the frequency at which the force of the spider and the box exceeds the force of the motor. At that point, the excursion level is limited, and we will not see the increase in excursion . The result: We protect the speaker from physical damage due to cone excursion beyond the design characteristics of the speaker.

Predicting the limits of cone excursion relative to frequency and power is relatively simple for a sealed enclosure. The volume of the enclosure is inversely proportional to the amount of power the speaker can handle when perceived from the standpoint of excursion. A small enclosure limits cone excursion a great deal at very low frequencies, but the system does not produce a lot of deep bass. A large enclosure allows the speaker to move further and produce more low-frequency output, but we cannot drive the speaker with as much power for fear of damaging it.

As we increase the volume of the subwoofer enclosure, the air inside has less “spring effect” on the subwoofer’s motion. This graph shows the increase in driver excursion as air volume increases in four different enclosures.

Acoustic Suspension Overview

An acoustic suspension speaker enclosure reduces bass output at a rate of -12 dB per octave below the resonant frequency. When you combine this roll-off with the cabin gain associated with most vehicles, you can get excellent and linear low-frequency extension well into the infrasonic region. Acoustic suspension enclosures are easy to calculate and to construct. They are very forgiving of minor errors in volume calculation.

Finally, it is worth remembering that acoustic suspension enclosures are not the lowest-distortion enclosure designs available.

When it comes time to design a subwoofer enclosure for your car or truck, visit your local mobile electronics retailer and discuss your requirements. They can help you choose a subwoofer and enclosure design that will give you a solid foundation on which to build your audio system.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.